Lemezgyártás

Descripció

Sheet metal fabricació is the process of forming and producing parts from a metal sheet. Sheet metal fabricació processes produce highly durable components well-suited for both funccióal prototypes and end-use producció. Our custom sheet metal services offer a cost-effective and on-demand solució for your manufacturing needs. Fabricació services range from low-volume prototyping to high-volume producció runs with significant cost savings.

A folyamat általában 4 lépést tartalmaz - vágás, formázás, összeszerelés és felületkezelés.

-Vágási folyamat

We offer various cutting opciós with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opció for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Forming Process

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Assembling

For sheet metal fabricació, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorció after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecció,ensuring the complete funccióality of the product.

-Surface Treatment

The normal surface treatment process for sheet metal fabricació products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

Minden felületkezeléshez bevonat tapadási, vastagsági és sós ködpróbákat, vagy egyéb, kérésre elvégezhető vizsgálatokat kínálunk.

Az eloxálás alumínium anyagokkal elérhető.

Technical Specificaciós

-Material

Enyhe acél, rozsdamentes acél, réz, sárgaréz, alumínium és ötvözött acél.

-Machine capacity

1200 tonna hidraulikus présgép, 800 tonna sajtológép, anyagvágási vastagság 150 mm-ig oxigénvágáshoz, 60 mm-es plazmavágáshoz és 25 mm-es lézervágáshoz. Maximális alkatrészméret: 2000 * 1500 mm

-Other specificaciós

Capable in designing and developing necessary tools for sheet metal fabricació including forming dies, fixtures for welding, and test gauges for mass producció QC. CMM is available for sample dimensional inspecció. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Advantages

-Gazdag tapasztalat

More than 20 years of experience in sheet metal fabricació products development and producció, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Gyors fordulat

Generally, we provide a quotació within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Solució Provider

Auwell provides comprehensive services for sheet metal fabricació projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producció, and to logistic and post-sale support.

-Merev minőségbiztosítási irányelvek

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecció. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producció, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaciós.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass producció, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applicaciós

Sheet metal fabricació products have widely been used in almost all industrial sectors including: 

-Repülés és védelem

-Automotive

-Mezőgazdasági gépek

-Energy

-Elektronika

-Construcció

-Transportació

-Ipari

-Consumer Products

The following catalogues of sheet metal fabricació products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM alkatrészek

Automotive Adjustable Torsion Bar

Mezőgazdasági OEM alkatrészek

Tükör konzol

Barrier készletek kiadása

Crash Protecció Guards;

Gutter Bracket and Leaf Filter

Csőtartó

Power Cabinet Switch

Ruhaszárító alkatrészek

Wheelie Bin Axle

Furniture Parts